Cartech Books, Allison Transmissions: How To Rebuild & Modify (PART #BOK-CT-SA540)
Rebuild your Allison 1000- or 2000-series transmission with this easy-to-follow book that features step-by-step procedures.
Introduced in 1999 by Allison and 2001 by General Motors, the Allison 1000- and 2000-series transmissions have become the most popular heavy-duty transmissions in production today. Used by multiple manufacturers, including GM, Freightliner, International, etc., millions are on roads around the world.
Automatic transmissions are often seen as mysterious and overly complicated, but much of the guesswork has been simplified to its basic elements in this easy-to-follow guide. This book covers the identification process, operation, diagnostic pointers, common failures, and repair and rebuild procedures for the 1000- and 2000-series transmissions. Upgrades to make the 1000 more robust for performance applications are covered as well as the companies that offer upgrades.
This detailed instructional manual is authored by Steve Garrett, a service engineer and instructor for General Motors and a member of the Automatic Transmission Rebuilders Association (ATRA). Quality photos of the rebuild process are featured along with torque specifications and identification of all major and most minor components. If you are looking at performing a rebuild project on your own or you just want to know how your Allison works, this is the book for you.
TABLE OF CONTENTS |
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Chapter 1 |
LCT 1000 and 2000 Allison Operation and Service Generations Transmission Identification RPO Identification LCT 1000 Unit Specifications PTO and Non-PTO Applications Fluids and Inspection Filter and Fluid Service Bolt and Fastener Torque Specifications Tools Power and Ground Testing Electrical Current Flow TCM Power-Side Testing the LCT 1000 and 2000 TCM Ground-Side Testing the LCT 1000 and 2000 Adhesives, Sealers, and Lubricants Cooler Flushing Transmission Inspection Chapter 2: Mechanical Components Range and Power Flow LCT 1000 and 2000 Electronic Components Solenoid State and Operation TFT Sensor PSA Gen 1-3 Range Sensor (1999-2005) Gen 4-5 IMS (2006 and Later) Speed Sensors: ISS, OSS/VSS, and TSS TCM Shared Data and Additional Inputs Scan Tool Diagnosis, Data Parameters, DTCs, and Programing Adaptive Learning, Clearing Adapts, and Relearning Adapts On-Vehicle Repairs and Adjustments Pressure Testing, Clutch Testing, and Road Testing Components Cleaning Components Component Inspection Chapter 3: Component Service Disassembly and Assembly Torque Converter Removal Holding Fixture Spin-On Filter, Speed Sensors, and Transmission Range Sensor Removal Oil Pan and Filter Removal End Play Measurement Extension Housing and 4WD Adapter Removal Valve Body Removal Shift Shaft Removal Bellhousing and Pump Service The Stator Support Pump Component Assembly Clutch and Planetary Removal and Service Turbine and Input Shaft Installation C1 and C2 (1-2-3-4/4-5-6) Clutch Measurements C1 (1-2-3-4) Clutch Installation C2 (4-5-6) Clutch Installation C3 (3-5-R) and C4/C5 Clutch Removal, and P1, P2, and P3 Planetary Service Bushing Replacement Case Inspection, Service, and Output Seal Replacement Assembly of C3/C4/C5 Clutches and Planetaries Mainshaft P2 and P3 Sun Gears C5 Clutch Piston Installation Extension Housing and 4x4 Adapter Housing Installation C1 and C2 Clutch Drum Installation Bellhousing and Pump Installation Aftermarket End Play Measurement Air Testing Speed Sensor Installation Spin-on Oil Filter Installation PTO Cover Installation Range Sensor Installation Chapter 4: Electronic Control System Bench Testing Components Valve Body Service Valve Body Installation Oil Filter and Oil Pan Installation Fluid Capacity, Initial Fill, Checks, and Operation On-Vehicle Repairs and Adjustments and Range Selector Cable Adjustments Adaptive Learning, Clearing Adapts, and Relearning Adapts Allison 1000 in a Non-OEM Application Performance Clutch Manufacturers Diagnostic Pointers Appendix: Allison Diagnostic Trouble Codes and Diagrams |
SPECIFICATIONS |
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Pages | 144 |
Size | 8.5 X 11 (inches) |
Format | Paperback / softback |
Illustrations | 502 color photos |
Publisher | CarTech |
ISBN | 9781613257791 |
Product Code | SA540 |
ISBN | 9781613257791 |
Product Code | SA540 |